Turn shop-floor data into uptime, output, and margin
We connect machines, lines, and systems into one source of truth — real-time OEE, inventory, and production dashboards, MES/ERP integration, and predictive maintenance — built for OT/IT security and built to keep running.
The data exists — it just never reaches the people who need it
Machines, ERPs, and spreadsheets rarely talk to each other. These are the gaps that quietly cost output.
Data trapped in silos
Machine logs, ERP, and manual spreadsheets never reconcile, so no one sees the true state of production.
Reactive downtime
Failures are discovered after they stop the line. Without sensor visibility, maintenance is firefighting, not prevention.
No real OEE picture
Availability, performance, and quality are tracked by hand and stale by the time anyone acts on them.
Connectivity vs. security
Plants want visibility but can't expose OT control systems. Adding connectivity must not weaken the shop floor.
Software that runs the factory floor
Focused capabilities across connectivity, visibility, and automation — delivered as reliable systems, not pilots.
IoT & Machine Connectivity
Collect telemetry from machines and PLCs over MQTT and OPC UA, normalize it at the edge, and stream it to a unified data layer.
Real-Time OEE Dashboards
Live availability, performance, and quality by line, shift, and product — with downtime reasons captured at the source.
Inventory & Production Tracking
Real-time stock, WIP, and traceability with barcode/RFID capture, tied back to orders and material consumption.
Predictive Maintenance
Sensor-based alerts that start with rules and grow into ML anomaly detection — catch wear before it stops the line.
ERP & MES Integration
Two-way sync of orders, BOMs, inventory, and production with SAP, Odoo, and MES platforms — no double entry.
Edge & Cloud Architecture
Hybrid pipelines that buffer at the edge for resilience and aggregate in the cloud for cross-site analytics and reporting.
Visibility without opening up the shop floor
Industrial connectivity only works if it respects how plants are run. We design for OT/IT separation, data integrity, and least-privilege access from day one — so you gain insight without new attack surface.
Segmented OT/IT flows
Brokered, one-directional data egress out of the control zone keeps PLCs and SCADA protected.
Authenticated devices
Per-device identity and encrypted transport so only trusted gateways publish telemetry.
Audit & traceability
Immutable event logs and role-based access give you a verifiable record of who changed what.
Runs without the cloud
Edge buffering keeps lines and dashboards working even when the uplink is down.
Built to fit the systems you already run
We connect the layers of your stack — from sensors to ERP — using proven, open protocols.
ERP
SAP, Odoo, and other ERP platforms — orders, BOMs, inventory, and finance kept in sync.
MES
Manufacturing execution systems for work orders, routing, and shop-floor control.
IoT / MQTT
Lightweight pub/sub messaging and OPC UA to stream machine telemetry reliably.
SCADA Data
Ingest SCADA and historian tags for context alongside live machine signals.
Predictive ML
Anomaly detection and remaining-useful-life models on sensor history.
Dashboards
Inventory and production analytics surfaced in real time for every role.
What this looks like in practice
Representative sample builds that show how we apply this to real plant problems. These are capability demonstrations, not client engagements.
Live OEE Board
Problem: OEE is reconstructed from spreadsheets a shift too late.
Build: MQTT machine feeds into a real-time dashboard with downtime-reason capture.
Outcome: Supervisors see and act on losses while the shift is still running.
Vibration Early Warning
Problem: Bearing failures stop a line without warning.
Build: Sensor ingestion with threshold alerts, then an anomaly-detection model on history.
Outcome: Maintenance is scheduled before failure, not after.
ERP-Synced Inventory
Problem: Shop-floor stock and ERP counts drift apart.
Build: Barcode capture tied to a two-way ERP integration and traceability log.
Outcome: Accurate, auditable inventory without duplicate data entry.
Questions, answered
What manufacturing teams ask us before starting an engagement.
Can you integrate with our existing ERP and MES?
Yes. We build connectors to systems like SAP, Odoo, and other ERP/MES platforms using their APIs, message queues, or database views — so production, inventory, and order data stay in sync without disruptive rip-and-replace.
How do you connect to machines and PLCs on the shop floor?
We collect machine telemetry over standard industrial protocols and brokers such as MQTT and OPC UA, optionally via an edge gateway, then normalize and stream it to dashboards and analytics. SCADA/historian data can be ingested in parallel.
How do you keep OT systems secure when adding connectivity?
We respect OT/IT boundaries with segmented networks, one-way or brokered data flows out of the OT zone, device authentication, and least-privilege access. Control systems stay protected while you still gain visibility.
Can this run on-premises or at the edge, not just in the cloud?
Yes. We design hybrid architectures — edge/on-prem collection and buffering for low latency and resilience, with cloud for aggregation, long-term analytics, and cross-site reporting. Plants keep running even if the link drops.
Does predictive maintenance actually need machine learning?
It helps, but we start pragmatically: threshold and rule-based alerts on sensor data first, then layer in ML models for anomaly detection and remaining-useful-life as enough labeled history accumulates. You get value before any model is trained.
Visibility from the shop floor to the dashboard
Connected sensors, real-time monitoring, and software that gives operators and management the same source of truth.
Built on platforms enterprises trust
We engineer on proven cloud, AI and framework foundations — not lock-in.
Build your Manufacturing platform with a senior team
Tell us about your lines, machines, and systems — we'll map the fastest path to connected, secure, real-time visibility.